Mastermind

Order Planning Manage production orders and fabric requirements. Fabric Management Allocate fabric rolls and plan spreading operations. Marker and Cutting Planning Optimize marker creation and cutting workflows. Production Monitoring Track performance and analyze real time production data.

MASTERMIND – The Solution for Cutting Room Management

Mastermind is our powerful software solution, developed entirely in-house at Morgan, designed to maximize efficiency across every stage of the production process. It integrates all micro-processes, from order planning to fabric management, into a single intelligent system that optimizes resources, reduces waste, and enhances production control. The modular system can be configured according to specific production requirements. It analyzes each order and calculates the optimal size assortment based on quantities and current priorities, coordinating departments and generating instructions for marker planning, fabric roll picking, and the production of spreading lay plans.

Fabric Savings and Time Efficiency:

• Optimized order management • Identification of the best production solution • Optimization of working times • Ideal cutting room planning • Integration and coordination between departments.

Mastermind: Modules

The Mastermind core system includes several advanced modules, each designed to support a specific phase of the production process.

A MODULE FOR EACH MICRO-STAGE OF THE PROCESS

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  COSTING · FABRIC CONSUMPTION SIMULATOR

  Calculate fabric costs in advance, creating “sample” markers.

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  ORDER PLANNING · C.O.P. (CUT ORDER PLANNER)

  Mastermind basic module that allows fabric savings of up to 5%.

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  MARKER MAKING · TETRIX NESTER

  Automatic nesting system that guarantees maximum nesting efficiency.

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  PLANNING OF THE DRAFT · SPREADING PLANNER

  Module integrated into the C.O.P. module that allows the optimal planning of the spreading lays.

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  ROLL ASSINGMENT · FABRIC ROLL PLANNER

  Interfaced with ERP systems, it optimizes the fabric warehouse.

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  LINE BALANCING · LAY TO LINE PLANNER

  Allows the virtual reproduction of the cutting room, improving its performance.

WHY CHOOSE MASTERMIND

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  Save more than 5% fabric usage

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  Reduce production lead times

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  Improve marker efficiency

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  Enhance planning accurancy

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  Low operational costs

How Mastermind Integrates into Your Workflow

Mastermind controls and coordinates the entire cutting process, ensuring flawless execution from planning through to production.

• Order Planning

  Manage production orders and fabric requirements.

• Fabric Management

  Allocate fabric rolls and plan spreading operations.

• Marker and Cutting Planning

  Optimize marker creation and cutting workflows.

• Production Monitoring

  Track performance and analyze real time production data.

To understand how Mastermind can help you optimize the process and reduce costs, request a simulation using your company’s the real production data.